UniCap / Quality Control

Same as NBM's main strategy, UniCap also cares for the quality too by defining internal QA and QC systems to keep the quality of the product high and stable and prevent any possible defects on the products. Not only the cap products are important to us, but also we care too much for machines in the production line. All of the devices have a separate list that is installed on the machine, then the machine settings should follow only from this confirmed list. Also, a periodical visit from each device is followed by its maintenance checking list to avoid any malfunction in the production line.

 

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Each cap product has its own confirmed drawing including dimensions, weight and tolerances defined by the UniCap R&D department. 

 

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Although the UniCap production line is equipped with a fast reliable computer camera vision system for the final product, the QC department has an instruction to check products from each injection molding machine before the assembling process and the main final product according to the drawings via different kinds of instruments.

 

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about us UniCap is not only the cap producer but also we focus on cap designing by high-end technologies in the R&D department. There are different kinds of critical points that affect the final cap performance such as “opening torque” and “leakage performance”. For end-user who take the beverage products, opening torque is important for the 1st time he wants to open the cap which is related to cap cutter shape design. 

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The next important issue is the leakage performance for the end-user when he closes the cap and prefers no normal leakage from beverage box contents inside. All of these technical requirements are noted by the R&D department. Computer analysis helps the engineering team speed up the design process and reduce the manufacturing costs for the pilot mold.

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By using computer mechanical simulations, UniCap can design and develop any caps according to any requirements for the customer.
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